Kia Soul EV: High Voltage Distributing System / High voltage cable Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Distributing System / High voltage cable Repair procedures

Removal

[High voltage battery pack - High voltage joint box]

•	Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

•	Be sure to shut off the high voltage before doing any work related with the high voltage system (Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries

1.	Remove the PE room cover (A).

2.	Disconnect the high voltage battery cable (A).

Remove the under cover (A).

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Remove the high voltage cable together with protector bracket from body of vehicle after loosening protector bracket nuts (A).

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Remove the under cover (A) of high voltage battery.

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

6.	Disconnect the high voltage cable (A) from the high voltage battery.

Remove the high voltage cable (A) together with protector bracket from body of vehicle after loosening protector bracket nut.

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

[MCU - Motor]

•	Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

•	Be sure to shut off the high voltage before doing any work related with the high voltage system (Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries

Remove the under cover (A) of high voltage battery.

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

2.	Remove the motor high voltage cable (A) from the motor and the MCU.

Installation

Install in the reverse order of removal.

•	If a high voltage connector is not connected make sure that the pins are bent.

•	Do not insert to strong force a high-voltage connector.

High voltage cable Components and Components Location

Components Location 1. 3-phase high voltage cable [MCU - Motor]2. High voltage cable [High voltage battery - High voltage joint box] ...

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