Kia Soul EV: High Voltage Distributing System / High voltage joint box Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Distributing System / High voltage joint box Repair procedures

Removal

•	Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

•	Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

•	Do not remove the high voltage joint box cover. You will be killed or hurt.

•	Do not disassemble the parts inside.

1.	Remove the PE room cover (A).

2.	Disconnect the quick charge high voltage cable (A).

3.	Disconnect the high voltage joint box connector (A).

4.	Disconnect the air conditioner compressor high voltage connector (A).

5.	Disconnect the high voltage battery cable (A).

6.	Disconnect the PTC heater high voltage connector (A).

7.	Disconnect the EPCU high voltage cable (A).

8.	Disconnect the on-board charger high voltage connector (A).

Remove the high voltage joint box (A) after loosening bolts.

Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Installation

Install in the reverse order of removal.

•	If a high voltage connector is not connected make sure that the pins are bent.

•	Do not insert to strong force a high-voltage connector.

High voltage joint box Description and Operation

Description Function: The high voltage joint box distribute high voltage to the each unit of vehicle. High-voltage power charge / output system flow ...

High voltage cable Components and Components Location

Components Location 1. 3-phase high voltage cable [MCU - Motor]2. High voltage cable [High voltage battery - High voltage joint box] ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Specifications

Specifications AVN Head Unit ItemSpecificationPower supplyDC 14.4V Negative groundDark current(Head unit only)USAACC OFF & ADM OFF and then after 96 hours : Max. 0.5mAACC OFF & ADM OFF and then before 96 hours (average) : Max. 10mAAfter ACC OFF & ADM OFF, Within 20 seconds (average ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Seat Belt Buckle Switch (BS) Description and Operation

Description The SRSCM shall monitor the status of the driver and front passenger seat belt buckle. The SRSCM provides one pin each for the driver and front passenger seat belt buckle status input. The seat belt buckle circuit operates from internal boost voltage supplied by the SRSCM, and ...