Kia Soul EV: High Voltage Battery System / Case Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Battery System / Case Repair procedures

Removal

•	Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

•	Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

[Upper Case]

1.	Remove the high voltage battery pack assembly. (Refer to High Voltage Battery System - "High Voltage Battery Pack Assembly")

Loosen the safety plug cable assembly bracket mounting bolt (A).

Safety plug cable assembly bracket mounting bolt : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

After loosening the mounting bolt, remove the battery pack upper case (A).

High voltage battery pack upper case mounting bolt/nut : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

[Lower Case]

1.	Disassemble the high voltage battery system assembly. (Refer to High Voltage Battery System - Repair procedrues - "Disassembly")

Installation

•	Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

•	Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

1.	Install the case in the reverse order of removal.

Quick-Charger Relay Assembly (QRA) Repair procedures

Removal QRA is integrated into the high voltage joint box and so each part cannot be replaced separately. Refer to removal procedure of high voltage joint box. Ins ...

High Voltage Battery Control System

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Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Main Relay Specifications

Specification ItemSpecificationONRated Voltage (V)450Rated Ampere (A)200Voltage Drop (V)Less than 0.1 (200A)CoilOperation Voltage (V)12Resistance (?)21.6 ~ 26.4 (20°C) ItemSpecificationNoteMain Relay Fixing StatusNOCheckable by GDS Main Relay Switch (-) Resistance (?)?Checkable by multi ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Repair procedures

Replacement • Put on gloves to protect your hands. • When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. • Us ...