Kia Soul EV: EV Battery System / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Special Service Tools

Special Service Tools

Tool Name / Number	Illustration	Description
High Voltage Power Extension Cable 0K918-E4100		Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (21pin) 0K375-E4100		Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (8pin) 0K375-E4200		Used for measuring the high voltage battery system
Insulated Tool Set 0K375-4U000		Used for measuring or work to high voltage parts -22EA components (Include case)
HV Battery Assembly Lifting Fixture 0K375-E4300		Removing and installing battery pack assembly

No.	Tool Name	Tool Number
1	Insulated Flat Head Screwdriver-6"	0K375-4U100
2	Insulated Phillips Screwdriver-6"	0K375-4U110
3	Insulated Flat Head Screwdriver-4"	0K375-4U120
4	Insulated Phillips Screwdriver-4"	0K375-4U130
5	Insulated Spanner-8mm	0K375-4U140
6	Insulated Spanner-10mm	0K375-4U150
7	Insulated Spanner-12mm	0K375-4U160
8	Insulated Spanner-12mm	0K375-4U170
9	Insulated Spanner-17mm	0K375-4U180
10	Insulated Ratchet Wrench-3/8"	0K375-4U190
11	Insulated Ratchet Wrench-3/8"	0K375-4U200
12	Insulated Socket Extension Bar-3/8"	0K375-4U210
13	Insulated Socket-8mm	0K375-4U220
14	Insulated Socket-10mm	0K375-4U230
15	Insulated Socket-12mm	0K375-4U240
16	Insulated Socket-14mm	0K375-4U250
17	Insulated Socket-17mm	0K375-4U260
18	Insulated Socket-19mm	0K375-4U270
19	Insulated Nippers-6"	0K375-4U280
20	Insulated Pliers-8"	0K375-4U290
21	Insulated Cutter	0K375-4U300
22	Insulated Tool Box	0K375-4U310

Personal Protective Equipment

Name	Illustration	Description
Insulation gloves		Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above]
Insulation shoes		Used when inspecting or working on the high voltage components
Insulation clothes
Insulation helmet
Safety glasses		Used in the following cases : • When removing, installing or inspecting the high voltage battery terminals or wiring where spark may happen. • When working on high voltage battery pack assembly.
Face shield
Insulation mat		Any removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet		Insulation sheet is used to cover high voltage components to protect people not wearing personal protective equipment from safety accidents.
Warning tape		Used to inform danger above this line.

Commercial Tool

Tool Name	Illustration	Description
Battery lift table		Removing and installing battery pack assembly pack weight: 277 kg pack size: 1647mm x 996mm x 261mm
Multi tester		Measuring resistance, voltage, and resistance
Insulation resistance tester(Multi tester)		Measuring insulation resistance, voltage, and resistance
Crane jack		Removing and installing battery pack assembly pack weight: 277 kg pack size: 1647mm x 996mm x 261mm

System Diagram

System Diagram OBC: ON-Board Charger QRA: Quick Charge Relay Assembly PRA: Power Relay Assembly EWP: Electronic Water Pump EPCU: Electronic Power Control Unit [LDC ...

Troubleshooting

Basic Troubleshooting Basic Inspection Procedure Measuring Condition of Electronic Parts'' Resistance The measured resistance at high temperature after vehicle running may be high or low. So al ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Components and Components Location

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Kia Soul EV (PS EV) 2015-2020 Service Manual: Audio Remote Control Repair procedures

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