Kia Soul EV: EV Battery System / Specifications
Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Specifications
| Specification |
| High Voltage Shut-off Procedures |
? Specification
| Item | Specification | Remark |
| Capacitor Voltage between the inverter terminals | Less than 30V | Checkable by multi tester |
| High Voltage Battery Handling Guide |
? Specification
| Item | Specification | Remark |
| Safety Plug Cable Resistance (?) | Less than 1? (20°C) | Checkable by multi tester |
| Main Fuse Resistance (?) | Less than 1? (20°C) | Checkable by multi tester |
| Checking for Welding in the High voltage Main Relay | NO | Checkable by GDS |
| Checking for welding in the High Voltage Main Relay | ??(20°C) | Checkable by multi tester |
| Insulation Resistance Inspection (M?) | 300 ~ 1000 | Checkable by GDS |
| Insulation Resistance Inspection (M?) | More than 2M? (20°C) | Mega Ohm tester |
| Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 4 Module or No.5 Module ~ No.8 Module] | 120 ~ 207 | Checkable by multi tester |
| Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 8 Module] | 240 ~ 413 | Checkable by multi tester |
| High Voltage Battery System |
| Item | Specification | Note |
| Cell | 96 | - |
| Rated Voltage (V) | 360 | - |
| Capacity (Ah) | 75 | - |
| Energy (KWh) | 27 | - |
| Weight (kg) | 203 | - |
| Cooling System | Air-cooled | Forced air cooled |
| Item | Specification | Note |
| SOC (%) | 5 ~ 95 | Checkable by GDS |
| Cell Voltage (V) | 2.5 ~ 4.3 | |
| Pack Voltage (V) | 240 ~ 413 | |
| Voltage difference between cells (mV) | Less than 40 | |
| Insulation resistance (K?) | 300 ~ 1000 | |
| Insulation resistance (M?) | More than 2 | Mega Ohm tester |
| High Voltage Battery Control System |
BMS ECU
? Specification
| Item | Specification | Remark |
| C-CAN terminating resistance (?) | About 60 | Combined resistance (BMS ECU-Inverter) |
| C-CAN terminating resistnace (?) | About 120 | BMS ECU resistance |
Main Relay
? Specification
| Item | Specification | |
| ON | Rated Voltage (V) | 450 |
| Rated Ampere (A) | 200 | |
| Voltage Drop (V) | Less than 0.1 (200A) | |
| Coil | Operation Voltage (V) | 12 |
| Resistance (?) | 21.6 ~ 26.4 (20°C) | |
| Item | Specification | Note |
| Main Relay Fixing Status | NO | Checkable by GDS |
| Main Relay Switch (-) Resistance (?) | ? | Checkable by multi tester |
| Main Relay Operation Beep | "Clicking" | Checkable by GDS and SST |
| Coil Resistance (?) | 21.6 ~ 26.4 (20°C) | Checkable by multi tester |
Pre-Charge Relay
? Specification
| Item | Specification | |
| ON | Rated Voltage(V) | 450 |
| Rated Ampere(A) | 10 | |
| Voltage Drop(V) | Less than 0.5 (10A) | |
| Coil | Operation Voltage(V) | 12 |
| Resistance(?) | 104.4 ~ 127.6 (20°C) | |
| Item | Specification | Remark |
| Main Relay Switch (-) Resistance (?) | ? | Checkable by multi tester |
| Pre Charger Relay Operation Sound | "Clicking" | Checkable by GDS and SST |
| Pre Charger Relay Coil Resistance (?) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester |
PRE-Charge Resistor
? Specification
| Item | Specification | |
| Coil | Capacity (W) | 60 |
| Resistance (?) | 30 | |
Battery Current Sensor
? Specification
| Current (A) | Ouput Voltage (V) |
| -400(Charge) | 0.5 |
| -200 (Charge) | 1.5 |
| 0 | 2.5 |
| 200 (Discharge) | 3.5 |
| +400 (Discharge) | 4.5 |
| Item | Specifications | Remark |
| Current Sensor Ouput Voltage (V) | About 2.5 ± 0.1 | Checkable by multi tester |
| Current Sensor Power Voltage (V) | About 5 ± 0.1 | Checkable by multi tester |
Main Fuse
? Specification
| Item | Specification | |
| Rated Voltage (V) | 450 (DC) | |
| Rated Current (A) | 250 (DC) | |
| Item | Specification | Remark |
| Safety Plug Cable Resistance (?) | Less than 1 (20°C) | Checkable by multi tester |
| Main Fuse Resistance (?) | Less than 1 (20°C) | Checkable by multi tester |
Battery Temperature Sensor
? Specification
| Temperature (°C) | Resitance (K?) | Tolerance (%) |
| -40 | 204.5 | ±4.0 |
| -30 | 117.8 | ±3.5 |
| - 20 | 70.34 | ±3.0 |
| - 10 | 43.43 | ±2.5 |
| 0 | 27.63 | ±2.0 |
| 10 | 18.07 | ±1.6 |
| 20 | 12.11 | ±1.2 |
| 30 | 8.303 | ±1.2 |
| 40 | 5.813 | ±1.5 |
| 50 | 4.149 | ±1.9 |
| 60 | 3.013 | ±2.2 |
| 70 | 2.225 | ±2.5 |
Runaway Arresting Device (RAD)
? Specification
| Item | Specification | Remark |
| RAD Combined Resistance (?) | Less than 3 (20°C) | Checkable by multi tester |
| RAD Terminal Resistance (?) | Less than 0.375 (20°C) | Checkable by multi tester |
| RAD Switch Position | Bottom | RAD switch and visual inspection |
High Voltage Battery Heater
? Specification
[14 Cell LH/ RH]
| Item | Specification |
| Resistance (?) | 26 ~ 29 |
[10 Cell LH/ RH]
| Item | Specification |
| Resistance (?) | 16 ~ 18 |
High Voltage Battery Heater Relay
? Specification
| Item | Specification | |
| ON | Rated Voltage (V) | 450 |
| Rated Current (A) | 10 | |
| Voltage Drop (V) | Less than 0.5 (200A) | |
| Coil | Operation Voltage (V) | 12 |
| Resistance (?) | 104.4 ~ 127.6 (20°C) | |
| Item | Specification | Remark |
| Heater Relay Switch Resistance (?) | ? | Checkable by multi tester |
| Heater Relay Operation Sound | "Tik", "Tok" | Checkable by GDS and SST |
| Heater Relay Coil Resistance (?) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester |
High Voltage Battery Heater Fuse
? Specification
| Item | Specification | |
| Current (A) | 10 | |
High Voltage Battery Heater Temperature Sensor
? Specification
| Temperature (°C) | Resistance (K?) | Tolerance (%) |
| -40 | 204.5 | ±4.0 |
| -30 | 117.8 | ±3.5 |
| - 20 | 70.34 | ±3.0 |
| - 10 | 43.43 | ±2.5 |
| 0 | 27.63 | ±2.0 |
| 10 | 18.07 | ±1.6 |
| 20 | 12.11 | ±1.2 |
| 30 | 8.303 | ±1.2 |
| 40 | 5.813 |
High voltage battery system inspection guide
Be sure to read and follow the “General Safety Information
and Caution” before doing any work related with the h ...
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