Kia Soul EV: Front Door / Front Door Module Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Body (Interior and Exterior) / Front Door / Front Door Module Repair procedures

Replacement
1.
Remove the front door window glass.
(Refer to Front Door - "Front Door Window Glass")
2.
Remove the front door outside handle.
(Refer to Front Door - "Front Door Outside Handle")
3.
Disconnect the front door main connector (A).

4.
Loosen the front door outside handle base mounting bolt (A).

5.
Disconnect the outside rear view mirror connector (A).

6.
Loosen the front door latch (B) mounting screws.
7.
After loosening the mounting bolts, remove the front door module (A).

Tightening torque :
Bolt : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
Screw : 7.8 ~ 10.8 N.m (0.8 ~ 1.1 kgf.m, 5.8 ~ 8.0 lb-ft)

8.
Remove the front door main connector mounting clips (A).

9.
Remove the front door module wiring harness mounting clips (A).

10.
Disconnect the front door latch connector (A) and then remove the mounting clip (B).

11.
Disconnect the connectors and front door module wiring harness (A).

12.
Remove the front door latch assembly.
(Refer to Front Door - "Front Door Latch")
13.
Remove the front speaker.
(Refer to Body Electrical System - "Speakers")
14.
Remove the front power window motor.
(Refer to Body Electrical System - "Power Window Motor")
15.
Install in the reverse order of removal.
   
Apply sufficient grease on all rolling friction parts and springs.
Make sure that connectors are connected properly and each rod is connected securely.
Make sure that the door locks/unlocks and opens/closes properly.
Front Door Module Components and Components Location
Component Location 1. Front door module ...

Front Door Outside Handle Components and Components Location
Component Location 1. Front door outside handle ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Repair procedures


Adjustment Inspect Glass Alignment 1. Inspect the alignment of the movable glass (C) that is between the front (A) and rear (B) glass and if needed adjust it. Alignment adjustment Standard value [mm(in.)] (1) Front edge : 0 mm (0 in.) (2) Rear edge : 0 mm (0 in.) 2. Completely open ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Rear Wheel Speed Sensor Components and Components Location


Components 1. Rear wheel speed sensor 2. Extension cable assembly ...

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